[Introduction]
Recently, Dongguan Huidiya Electronic Technology Co., Ltd. (located in Chashan, Dongguan) completed strict in-house commissioning of a custom-built 1M Telescopic Lifting Conveyor for a specific project, and the equipment has now been packaged for delivery. Designed for SMT production lines and automated assembly lines, this unit addresses pain points such as cross-area connection and reserved aisle space, further improving factory space utilization and production flexibility.
[Core Advantage: Dual Function, Maximized Space Utilization]
Traditional SMT lines often face space constraints or transfer interruptions when connecting equipment at different heights or when personnel/material carts need to cross between areas. Huidiya's custom telescopic lifting conveyor integrates two core functions:
Flexible Telescoping, Reserved Safety Aisle: Equipped with a stepper-motor-driven telescopic mechanism offering a 400mm stroke. When the production line requires passage for personnel or forklifts (e.g., aisles between warehouse and line), the rails automatically retract to quickly create a safe passage; during normal production, they extend to ensure continuous line connection.
Stable Lifting, Bridging Height Differences: Using an AirTac cylinder with guide pillars, the design achieves smooth vertical lifting. This effectively solves PCB transfer problems when upstream and downstream equipment have height differences, ensuring stable material transport across obstacles and reducing dropped or jammed boards.
[Hardware Configuration: Precision Control & Brand Components]
As a key transitional device in SMT lines, stability and compatibility are critical. This conveyor offers high reliability and cost-effectiveness:
Wide Compatibility: Manual width adjustment via a dedicated T-type lead screw, covering a range of 50mm to 350mm, easily accommodating various PCB carriers from miniature electronic components to large control boards.
Intelligent Interlocking: The control system features a Panasonic PLC with a ViewSonic touchscreen for intuitive human-machine interaction. Standard I/O signal interfaces at both entry and exit allow seamless integration with SMEMA communication protocol, enabling fully automatic interlocked operation with upstream/downstream pick-and-place machines, reflow ovens, AOI, etc.
Precision Sensing: Equipped with 5 sets of sensors for accurate PCB position detection, enabling automatic start/stop and preventing overlapping or dropped boards.
Selected Core Components: The electrical control cabinet uses SICK sensors for detection accuracy, Mean Well power supply for stable power, and Omron relays for high-frequency switching control, building a solid foundation for long-term continuous operation.
[Technical Specifications]
Item Specification
| Equipment Name | 1M Telescopic Lifting Conveyor (Custom Non-Standard) |
| Overall Dimensions | L1000mm × W1000mm × H1200mm (rails extended) |
| PCB Width | Adjustment 50 – 350 mm (manual) |
| Telescopic Stroke | 400 mm |
| Transport Direction | Left to Right |
| Lifting Mechanism | AirTac cylinder + guide pillar, smooth lifting |
| Drive System | Stepper motor (both telescopic and conveyor drives) |
| Conveyor Belt | Custom timing belt |
| Working Height | PCB rail height 920 ± 20 mm above floor |
| Control System | Panasonic PLC + ViewSonic touchscreen |
| Standard Accessories | One electrical control cabinet, 5 sensors |
[Conclusion & Contact]
The successful delivery of this 1M telescopic lifting conveyor once again demonstrates Huidiya's strong capabilities in custom non-standard automation equipment. We not only provide standard products but also offer one-stop service from solution design to on-site commissioning, tailored to our customers' actual physical space and process requirements.
To help customers better understand the equipment's operation, Huidiya has prepared an in-house commissioning video and additional high-definition photos of this unit. Feel free to request them.
Business Contact: Manager Lei 13143286318 (Welcome to visit our Chashan factory for on-site inspection and sample testing)
