The HDY-250LSB1 L-shaped unloader is an automated device designed for the efficient collection of PCB boards. It aims to provide electronic manufacturing enterprises with a stable, reliable, and easy - to - operate board - collection solution.
Equipment Parameters
| Model | HDY-250LSB1 L-Type Board Stacker |
| Dimensions (L×W×H) | 1100×1100×1200±30 mm |
| Drive System | 90W Taiwanese brake motor + ball screw |
| Magazine Size | 355×320×565 mm |
| Max PCB Size | 350×250 mm |
| Operation Direction | Left to Right |
| Platform Pitch Options | 10/20/30/40 mm |
| Control System | Inovance PLC + SK-Touch HMI |
| Power Supply | 220V 50Hz |
| Air Pressure | 0.4-0.6 MPa |
| Storage Capacity | 50 PCBs (Full Load) |
| Conveyor Length | 0.65 m (Integrated Push Conveyor) |
| Key Components | Omron Relays, Meanwell Power Supply |
Product Introduction
The HDY-250LSB1 L-shaped unloader is an automated device designed for the efficient collection of PCB boards. It aims to provide electronic manufacturing enterprises with a stable, reliable, and easy - to - operate board - collection solution. Integrating advanced mechanical transmission technology, pneumatic control technology, and programmable logic control technology, it has an automatic board - collection function, which can effectively improve production efficiency and reduce labor costs, playing an important role in the PCB board production process of the electronics manufacturing industry.
Product Advantages
1.Precise Transmission and Positioning: The unique combination of the ball screw and brake motor makes the positioning more accurate during the lifting of the Magazine compared with competitors' products. The board - collection error is smaller, which can effectively avoid the collision and damage of PCB boards and improve product quality.
2.Highly Integrated Control: The combination of the Inovance PLC programmable controller and the True Color touch screen by HMI makes the equipment control more intelligent. Operators can easily complete various parameter settings and function switches through the touch screen. Some of our competitors' products may have complex operation interfaces or single - function controls. Our product greatly improves operation convenience and production efficiency.
3.Stable Accessory Selection: We use well - known brand electrical accessories such as Mean Well power supplies and Omron relays. Compared with some competitors' products that use ordinary accessories, our product performs better in electrical stability, reducing equipment downtime caused by electrical failures and improving the overall reliability and service life of the equipment.
4.Flexible Pitch Adjustment: The lifting platform offers multiple pitch options of 10, 20, 30, and 40, which can better meet the board - collection requirements of PCB boards with different thicknesses. Some competitors' products may have fewer pitch options and cannot meet diversified production requirements.
Application
The HDY-250LSB1 L-shaped unloader, with its excellent performance and stable quality, has a wide and important range of applications in multiple industries, especially in fields closely related to PCB board manufacturing, providing strong support for the efficient operation of the production process.
1.Electronics Manufacturing Industry
oPCB Board Production Workshop: On the PCB board production line, the HDY-250LSB1 L-shaped unloader is a crucial component. After the circuit printing by the printer, the precise component placement by the chip mounter, and the component insertion by the insertion machine, the unloader is responsible for collecting the processed PCB boards. Take a medium-sized PCB manufacturing enterprise as an example. Its daily output can reach thousands of PCB boards. If manual board collection is used, not only is the efficiency low, but also issues such as scratches on the PCB boards and uneven stacking are likely to occur due to human negligence. However, with this unloader, it can quickly and accurately collect PCB boards according to the preset program, processing dozens of boards per hour, greatly improving production efficiency and reducing product losses.
oElectronics Product Assembly Factory: When PCB boards enter the electronics product assembly process as core components, the unloader also plays an important role. In factories that produce electronic products such as mobile phones, tablets, and laptops, the assembled PCB boards need to undergo final inspection and packaging. The unloader can orderly collect the PCB boards that pass the inspection, waiting for the next assembly process, ensuring the smooth progress of the production process and avoiding production delays caused by chaotic PCB board stacking.
2.Communication Equipment Manufacturing Industry
oBase Station Equipment Manufacturing: The manufacturing of core circuit boards for communication base stations requires extremely high precision, and the HDY-250LSB1 L-shaped unloader can meet this requirement. When producing PCB boards for base stations, the unloader can work in coordination with high-precision manufacturing equipment. With its precise positioning and stable collection function, it ensures that each high-value PCB board is properly collected after processing, reducing damage caused by improper operation and guaranteeing the production quality of communication equipment.
oCommunication Terminal Equipment Production: For communication terminal equipment such as routers and switches, the production process of their internal PCB boards also cannot do without the unloader. The unloader can closely cooperate with the automated production line to achieve seamless connection from the PCB board production to the assembly process, improving production efficiency and meeting the growing market demand for communication terminal equipment.
3.Automotive Electronics Industry
oAutomotive Engine Control Unit (ECU) Production: The automotive engine control unit is a key component of a vehicle, and the production quality of its PCB board directly affects vehicle performance. During the production of ECUs, the HDY-250LSB1 L-shaped unloader can operate stably in harsh production environments and collect high-precision PCB boards, providing reliable production support for automotive electronics manufacturing enterprises and ensuring the quality and stability of automotive engine control units.
oAutomotive Infotainment System PCB Board Production: With the development of automotive intelligence, the functions of automotive infotainment systems are becoming more and more powerful, and the production scale of their PCB boards is also constantly expanding. The unloader can efficiently collect these PCB boards, helping enterprises improve production efficiency, timely meet the market demand for automotive infotainment systems, and enhance the overall quality and user experience of vehicles.
Company Introduction
Huidiya Electronics Technology Co., Ltd.A Leading Provider of Electronic Manufacturing Automation (EMA) Solutions from Guangdong, China.As a specialized manufacturer dedicated to R&D, production, and sales of electronic manufacturing automation (EMA) equipment, Huidiya Electronics Technology Co., Ltd. has been headquartered in Guangdong, China, since its establishment. Over the years, we have adhered to technology-driven innovation, assembled world-class R&D teams, and continuously allocated resources to advance product evolution and technological breakthroughs.
FAQ
(I) Equipment Installation Issues
Q: Is the equipment installation complicated? Do I need professionals?
A: The equipment installation is relatively simple. We will provide detailed installation instructions and technical support. However, if you are unsure about the installation, it is recommended to have it installed by professionals to ensure correct installation and avoid affecting the equipment performance due to improper installation.
(II) Equipment Maintenance Issues
Q: What should I pay attention to in the daily maintenance of the equipment?
A: Daily maintenance mainly includes regularly cleaning the dust on the surface and inside of the equipment, checking the lubrication of the guide rails and chains, checking whether the air pressure of the pneumatic system is normal, and whether the electrical connections are stable. Regular maintenance in accordance with the equipment maintenance manual can effectively extend the service life of the equipment.
(III) Fault Handling Issues
Q: What should I do if the equipment malfunctions?
A: The equipment display screen will prompt fault information. You can initially judge the cause of the fault based on the prompt. If you cannot solve it by yourself, you can contact our after - sales service team. We will promptly provide you with technical support and repair services to ensure that the equipment returns to normal operation as soon as possible.
