The equipment is driven by a stepping motor for transportation and is equipped with a 7 - mm flat belt to ensure the stability and accuracy of PCB board transportation. The parts for the board - dropping action are made of aluminum alloy, which not only guarantees strength but also reduces the overall weight of the equipment, improving the action response speed. The Huichuan PLC, combined with 3 sensors, enables precise control, allowing for real - time monitoring and adjustment of the board collection status.
Equipment Parameters
| Parameter Items | Parameter Details |
| Purpose | Used for the collection of PCB blank boards in SMT production lines |
| Overall Dimensions | (L)600*(W)650*(H)1195mm |
| PCB Board Size | (L50*W50)-(L500*W350) |
| Frame Structure | Steel frame structure, with the frame bent from δ1.5 cold - rolled sheet and powder - coated in computer white |
| Transportation Drive | Stepping motor |
| Transportation Belt | 4-mm flat belt |
| Material of Board - dropping Parts | Aluminum alloy |
| Control Components | Huichuan PLC, 3 sensors |
| Power Components | Cylinder, solenoid valve |
| Auxiliary Components | Oil - water separator |
| Indicator Device | A set of three - color lights |
| Power Supply | AC 220V/50Hz |
| Air Pressure | Above 0.6Mpa |
| Power | 0.1kw |
| Electrical Accessories | Mean Well power supply, Omron relay |
Product Introduction
In the SMT production line, the efficient and stable operation of the PCB blank board collection process is crucial to the smoothness of the entire production process. The HDY - 350DS1 Stacking Board Unloader (also known as unloader) is designed to meet this demand. It features a steel frame structure, with the frame bent from δ1.5 cold - rolled sheet and powder - coated in computer white. This not only ensures durability but also gives it a good appearance.
The equipment is driven by a stepping motor for transportation and is equipped with a 7 - mm flat belt to ensure the stability and accuracy of PCB board transportation. The parts for the board - dropping action are made of aluminum alloy, which not only guarantees strength but also reduces the overall weight of the equipment, improving the action response speed. The Huichuan PLC, combined with 3 sensors, enables precise control, allowing for real - time monitoring and adjustment of the board collection status. In addition, the equipment is equipped with a cylinder, solenoid valve, and oil - water separator to ensure the stable operation of the power system. It also comes with a set of three - color lights, which are convenient for operators to understand the working status of the equipment at any time. The power supply is AC 220V/50Hz, the required air pressure is above 0.6Mpa, and the power is only 0.1kw, making it energy - saving and practical.
Product Advantages
1.Precise Transportation and Control: The control solution of using a stepping motor and Huichuan PLC with 3 sensors provides more precise control over PCB board transportation compared to some peer products. It can effectively reduce offset and jamming during the board collection process, improving the board collection quality.
2.Durable and Lightweight Structure Design: The steel frame structure combined with aluminum alloy board - dropping parts not only ensures the overall durability of the equipment but also reduces the weight of key moving parts, enhancing the flexibility and response speed of the equipment. Peer products may not be able to achieve such a balance in structural material selection.
3.Complete Power and Monitoring System: Equipped with a cylinder, solenoid valve, and oil - water separator to ensure stable power output, and the three - color lights can provide real - time feedback on the equipment's working status, enabling operators to detect and handle problems in a timely manner. Some peer products may lack such a complete power and monitoring configuration.
4.Significant Energy - Saving Advantage: With a power of only 0.1kw, while meeting the board collection function, it can save a large amount of electricity costs for enterprises compared to high - power peer products, which meets the modern enterprise's demand for energy conservation and emission reduction.
Application
The HDY - 350DS1 Stacking Board Unloader is widely used in the PCB blank board collection process of SMT patch electronic production lines. After processes such as patching and inspection, it can efficiently collect PCB blank boards and stack them neatly. Whether it is a small - scale electronics processing factory or a large - scale electronics manufacturing enterprise, this equipment can be used to improve the board collection efficiency, optimize the production line layout, reduce the intensity of manual operations, and improve the overall production efficiency and product quality.
Company Introduction
Huidiya Electronics Technology Co., Ltd.A Leading Provider of Electronic Manufacturing Automation (EMA) Solutions from Guangdong, China .As a specialized manufacturer dedicated to R&D, production, and sales of electronic manufacturing automation (EMA) equipment, Huidiya Electronics Technology Co., Ltd. has been headquartered in Guangdong, China, since its establishment. Over the years, we have adhered to technology-driven innovation, assembled world-class R&D teams, and continuously allocated resources to advance product evolution and technological breakthroughs.
Core Competencies
Profound Technical Expertise: Leveraging decades of R&D accumulation and industrial know-how, we deliver premium EMA solutions globally.
End-to-End Solutions: From equipment design to after-sales support, we provide comprehensive services for seamless integration into production lines.
Global Partnership Network: Trusted by hundreds of electronics manufacturers worldwide, we pride ourselves on a proven track record of reliability and customer-centric innovation.
Product Portfolio
Our extensive range of standardized and customized EMA equipment includes:
SMT Handling Systems:
SMT Loader/Unloader
Transfer Station
PCB Buffer Machine
PCB Processing Equipment:
Flip Machine
PCB Cleaner
Corner Router
Vacuum Feeder
Quality Control Systems:
NG/OK Screening Machine
Automated Inspection Station
Specialized Machinery:
Stacker/Conveyor System
Customized Transfer Solutions
Customization Services
We specialize in tailored EMA solutions to meet unique production requirements, including:
Modular Design: Configurable workstations for diverse PCB sizes and component densities.
Smart Integration: Compatibility with MES/ERP systems and IoT-enabled monitoring.
Rapid Prototyping: Accelerated development cycles for new product launches.
Why Partner With Huidiya?
Precision Engineering: All equipment meets IPC-610B and JESD22 standards for SMT manufacturing.
Energy Efficiency: Advanced motor drives and servo systems reduce power consumption by up to 25%.
After-Sales Support: 24/7 technical assistance, preventive maintenance programs, and localized service centers globally.
Contact Us Today
Elevate your production efficiency with Huidiya’s cutting-edge EMA solutions. For detailed specifications, customization quotes, or factory tours, please contact our sales team:
Email: [email protected]
Tel: +86-13143286318
FAQ
1.Can the equipment adapt to PCB boards of different thicknesses?
This equipment is mainly designed for common - thickness PCB boards. Generally, PCB boards within the size range of (L50W50)-(L500W350) can be collected normally. If your PCB boards have special thickness requirements, please let us know in advance, and we will evaluate whether customized modifications are needed according to the actual situation.
2.Is it difficult to repair the equipment after a failure?
The Huichuan PLC, Mean Well power supply, Omron relay, and other components used in the equipment are common brand products on the market, and spare parts are easy to obtain. Moreover, the overall structure of the equipment is reasonably designed, facilitating disassembly and maintenance. If a failure occurs, we will provide detailed technical support and repair guidance. If necessary, we will also arrange professional technicians to provide on - site services, so you don't need to worry too much about the repair.
3.What do the three - color lights of the equipment represent?
Among the three - color lights, a steady - on green light indicates that the equipment is operating normally; a flashing yellow light usually represents that the equipment is in standby mode or has some minor abnormal conditions, but it does not affect the overall operation of the equipment; a steady - on red light indicates that the equipment has a serious failure and needs to be shut down immediately for inspection and repair. Operators can quickly judge the equipment status through the status of the three - color lights.
