The HDY-Dual Rail Board Collector HDY-J250SSB1 is an automated board collecting solution tailored for SMT dual-rail production lines. The device uses a 90W Taiwanese motor-driven ball screw to achieve step-by-step lifting of the magazine, combined with an AirTAC pneumatic clamping structure and a 0.65M transfer pusher conveyor to stably collect PCB boards up to L330×W250mm in size.
Equipment Parameters
| Parameter Items | Parameter Details |
| Model | HDY-Dual Rail Board Collector HDY-J250SSB1 |
| Dimensions | L1500×W1500×H1270mm |
| Guide Rail & Chain | Special national standard frosted aluminum profile guide rail + thousand-bird plastic chain |
| Drive System | 90W Taiwanese motor + ball screw (magazine step lifting) |
| Clamping Structure | AirTAC pneumatic clamping |
| Pusher Conveyor | Included 0.65M transfer pusher conveyor |
| Magazine Size | (W)320×(L)355×(H)570mm |
| PCB Size | Max L330×W250mm |
| Transport Direction | Left to right (track spacing customized by customer, non-adjustable after fixation) |
| Lifting Pitch | 10/20/30/40/50mm selectable |
| Control System | Inovance PLC + Taiwan Joint Venture HMIEC touch screen |
| Power/Air Supply | Single-phase 220V 50HZ / 0.4-0.6MPa, 350W power consumption |
| Electrical Components | Electric control box, Mean Well power supply, Omron relays |
| Noise Level | ≤65dB |
| Service Life | ≥5 years |
Product Introduction
The HDY-Dual Rail Board Collector HDY-J250SSB1 is an automated board collecting solution tailored for SMT dual-rail production lines. The device uses a 90W Taiwanese motor-driven ball screw to achieve step-by-step lifting of the magazine, combined with an AirTAC pneumatic clamping structure and a 0.65M transfer pusher conveyor to stably collect PCB boards up to L330×W250mm in size. Its left-to-right unidirectional transmission design adapts to dual-rail line layouts, with track spacing customizable according to customer needs (stable operation after fixation), offering both flexibility and standardized production capabilities. Controlled by an Inovance PLC and HMIEC touch screen, the device enables parameter setting, board storage monitoring, and fault alarm functions, seamlessly integrating with upstream and downstream equipment to significantly enhance board collecting efficiency and line automation.
Product Advantages
Dual-rail Synchronous Collecting, 30% Efficiency Improvement
The customized dual-rail design supports simultaneous collection of PCB boards from two rails. With the transfer pusher conveyor, one device can replace traditional single-line collecting operations, reducing manual intervention and increasing efficiency by 30%. Ideal for high-density, multi-line parallel production.
Servo-level Precision Transmission, <0.1mm Positioning Error
The combination of a 90W Taiwanese motor and ball screw enables high-precision control of magazine lifting (pitch adjustable from 10-50mm), with positioning error less than 0.1mm—superior to ordinary screw-driven devices in the industry (error ~0.3mm). Ensures no offset or collision risks for precision PCB boards.
Industrial-grade Durable Configuration, Reduced Maintenance Costs
Features frosted aluminum guide rails (wear-resistant and corrosion-proof), AirTAC pneumatic components (fast response), and Mean Well power supply + Omron relays (stable and reliable). Core components have a service life of over 5 years, with an annual failure rate below 5%, reducing maintenance costs by 40% compared to similar devices.
Intelligent Linkage, Adaptable to Flexible Production
The HMIEC touch screen supports preset board storage quantity, real-time monitoring, and self-diagnosis. It can communicate with upstream and downstream equipment (e.g., printers, pick-and-place machines) via SMEMA protocol, compatible with mixed-board production for flexible needs in automotive electronics and other fields.
Application
Core Scenarios: End-of-line board collecting in SMT dual-rail production lines, suitable for mass production in consumer electronics (mobile phone mainboards, laptop PCBs), automotive electronics (vehicle control boards, sensor modules), industrial control (industrial mainboards), and more.
Typical Applications:
Synchronous collection of identical board types on dual rails to increase single-line capacity;
Multi-rail compatibility for different board types via customized track spacing;
Integration with buffer lines and AOI inspection equipment to build fully automated collecting-inspection-warehousing workflows.
Company Introduction
Huidiya Electronics Technology Co., Ltd. A Leading Provider of Electronic Manufacturing Automation (EMA) Solutions from Guangdong, China. As a specialized manufacturer dedicated to R&D, production, and sales of electronic manufacturing automation (EMA) equipment, Huidiya Electronics Technology Co., Ltd. has been headquartered in Guangdong, China, since its establishment. Over the years, we have adhered to technology-driven innovation, assembled world-class R&D teams, and continuously allocated resources to advance product evolution and technological breakthroughs.
Core Competencies
Profound Technical Expertise: Leveraging decades of R&D accumulation and industrial know-how, we deliver premium EMA solutions globally.
End-to-End Solutions: From equipment design to after-sales support, we provide comprehensive services for seamless integration into production lines.
Global Partnership Network: Trusted by hundreds of electronics manufacturers worldwide, we pride ourselves on a proven track record of reliability and customer-centric innovation.
Product Portfolio
Our extensive range of standardized and customized EMA equipment includes:
SMT Handling Systems:
SMT Loader/Unloader
Transfer Station
PCB Buffer Machine
PCB Processing Equipment:
Flip Machine
PCB Cleaner
Corner Router
Vacuum Feeder
Quality Control Systems:
NG/OK Screening Machine
Automated Inspection Station
Specialized Machinery:
Stacker/Conveyor System
Customized Transfer Solutions
Customization Services
We specialize in tailored EMA solutions to meet unique production requirements, including:
Modular Design: Configurable workstations for diverse PCB sizes and component densities.
Smart Integration: Compatibility with MES/ERP systems and IoT-enabled monitoring.
Rapid Prototyping: Accelerated development cycles for new product launches.
Why Partner With Huidiya?
Precision Engineering: All equipment meets IPC-610B and JESD22 standards for SMT manufacturing.
Energy Efficiency: Advanced motor drives and servo systems reduce power consumption by up to 25%.
After-Sales Support: 24/7 technical assistance, preventive maintenance programs, and localized service centers globally.
Contact Us Today
Elevate your production efficiency with Huidiya’s cutting-edge EMA solutions. For detailed specifications, customization quotes, or factory tours, please contact our sales team:
Email: [email protected]
Tel: +86-13143286318
FAQ
1: How is the track spacing customized? Can it be adjusted later?
A: Track spacing must be specified by the customer at order confirmation (typically 100-300mm), and the mechanical structure is fixed before factory shipment. Post-installation adjustments require returning the device for hardware modification. We recommend planning ahead based on production line layout.
2: Can the device be used for single-rail production lines?
A: While designed for dual-rail scenarios, the device can temporarily operate in single-rail mode by disabling one rail, with efficiency equivalent to single-rail equipment. Dual-rail lines are advised to use this model for optimal performance.
3: How is the magazine replaced when full?
A: The magazine lifting platform supports manual/auto modes. In auto mode, the device pauses and alarms when full; simply replace the magazine and click "reset" on the screen to resume. Manual mode allows direct height control via the touch screen.
4: Is the device ESD-protected?
A: The frosted aluminum guide rails and plastic chain are anti-static materials, and the electrical system includes grounding protection, complying with ESD standards. Suitable for sensitive precision component production environments.
