Automotive Dual-track NGOK Buffer Machine

Equipment Parameters

Dual-track Buffer Machine (HDY-SH260): Intelligent Storing and Buffering Solution for SMT Production Lines

In SMT production lines, efficient connection between equipment and stable temporary storage of PCBs are crucial to ensuring production continuity. As a dedicated temporary storage device designed for SMT production lines, the Dual-track Buffer Machine (HDY-SH260) provides reliable buffering and temporary storage support for production lines with its precise drive control, flexible buffering capacity, and stable operation performance, effectively solving efficiency bottlenecks caused by differences in production rhythms.

Product Introduction

The Dual-track Buffer Machine (HDY-SH260) adopts a dedicated sheet metal frame to build its main structure, which combines structural strength with lightweight advantages to ensure long-term stable operation of the equipment. The machine is equipped with a dedicated aluminum alloy turnover box with multi-layer conveyor belts. Combined with the servo motor-driven Magazine stepping lifting system and stepping motor transmission device, it realizes precise lifting and stable transmission of PCBs. The core transmission component uses precision ball screws to further improve operation accuracy and stability.

The equipment is equipped with a Panasonic PLC programmable controller and a touchscreen operation panel to achieve fully automated control and intuitive operation. It has a built-in automatic alarm function that can real-time monitor equipment status and timely feedback abnormalities. Its core highlight is the "First-In-First-Out (FIFO)" buffer storage function, which ensures PCBs flow in order and avoids production confusion. The multi-layer conveyor belt uses 4MM flat belts for transmission, with a pitch that can be flexibly selected as 25mm or 50mm to adapt to different specifications of PCBs. The power supply is 220V 50HZ, paired with Mean Well power supply and Omron relays to ensure the stability and reliability of the electrical system.

Advantages Compared with Competitors

1.High-precision Drive and Transmission System: Adopting a "servo motor + stepping motor" dual-drive combination, paired with precision ball screw transmission. Compared with ordinary motors or belt drives used by competitors, it has higher lifting and transmission accuracy, effectively avoiding PCB jamming and deviation problems and ensuring transmission stability.

2.Flexible and Adaptable Buffering Design: The pitch of the multi-layer conveyor belt can be selected as 25mm or 50mm, adapting to PCBs with a width of 50-260mm, with a wider compatibility range. The maximum board storage capacity reaches 20 pieces, and its buffering capacity is better than some competitors' small-capacity models, meeting the needs of medium and high-rhythm production lines.

3.Intelligent Control and Operation Experience: Equipped with Panasonic PLC and touchscreen operation panel, it has a high degree of automation and convenient operation. The built-in automatic alarm function can real-time feedback abnormalities. Compared with competitors' equipment without alarms or with simple alarms, it has a more timely fault response, reducing downtime.

4.Reliable and Durable Core Configuration: The dedicated sheet metal frame has strong anti-deformation ability; the aluminum alloy turnover box is lightweight and corrosion-resistant. The electrical system uses high-quality components such as Mean Well power supplies and Omron relays. Compared with ordinary accessories used by competitors, the equipment has a longer service life and lower maintenance costs.

5.FIFO Flow Guarantee: It has a strict "First-In-First-Out" function to ensure PCBs are temporarily stored and output in production order, avoiding the risk of board mixing. It is especially suitable for scenarios with high requirements for production process standardization, while some competitors' equipment are prone to order confusion.

Product Applications

The Dual-track Buffer Machine (HDY-SH260) is widely used in temporary storage and buffering links of various SMT production lines. Its core value lies in solving the problem of differences in production rhythms between various equipment in the production line. Specific application scenarios include:

Equipment Connection Buffering: Between screen printers, pick-and-place machines, reflow ovens and other equipment, it temporarily stores to-be-processed or processed PCBs to avoid overload of front-end equipment or material shortage of back-end equipment.

Batch Production Temporary Storage: When a certain process requires batch processing, it temporarily stores PCBs to ensure production continuity.

Quality Inspection Transition: It temporarily stores PCBs before and after the inspection process, facilitating quality inspectors to conduct sampling inspections in an orderly manner without interrupting the main line production.

It is suitable for SMT production scenarios in consumer electronics (mobile phones, computer motherboards), automotive electronics (vehicle control boards), industrial control (sensor motherboards) and other fields, especially for medium and large production lines with high requirements for transmission accuracy and buffer capacity.

Company Profile

Huidiya Electronics Technology Co., Ltd.

A Leading Provider of Electronic Manufacturing Automation (EMA) Solutions from Guangdong, China

As a specialized manufacturer dedicated to R&D, production, and sales of electronic manufacturing automation (EMA) equipment, Huidiya Electronics Technology Co., Ltd. has been headquartered in Guangdong, China, since its establishment. Over the years, we have adhered to ​technology-driven innovation, assembled world-class R&D teams, and continuously allocated resources to advance product evolution and technological breakthroughs.

Core Competencies

​Profound Technical Expertise: Leveraging decades of R&D accumulation and industrial know-how, we deliver premium EMA solutions globally.

​End-to-End Solutions: From equipment design to after-sales support, we provide comprehensive services for seamless integration into production lines.

​Global Partnership Network: Trusted by hundreds of electronics manufacturers worldwide, we pride ourselves on a proven track record of reliability and customer-centric innovation.

Product Portfolio

Our extensive range of standardized and customized EMA equipment includes:

​SMT Handling Systems:

SMT Loader/Unloader

Transfer Station

PCB Buffer Machine

​PCB Processing Equipment:

Flip Machine

PCB Cleaner

Corner Router

Vacuum Feeder

​Quality Control Systems:

NG/OK Screening Machine

Automated Inspection Station

​Specialized Machinery:

Stacker/Conveyor System

Customized Transfer Solutions

Customization Services

We specialize in tailored EMA solutions to meet unique production requirements, including:

​Modular Design: Configurable workstations for diverse PCB sizes and component densities.

​Smart Integration: Compatibility with MES/ERP systems and IoT-enabled monitoring.

​Rapid Prototyping: Accelerated development cycles for new product launches.

Why Partner With Huidiya?

Precision Engineering: All equipment meets IPC-610B and JESD22 standards for SMT manufacturing.

Energy Efficiency: Advanced motor drives and servo systems reduce power consumption by up to 25%.

​After-Sales Support: 24/7 technical assistance, preventive maintenance programs, and localized service centers globally.

Contact Us Today

Elevate your production efficiency with Huidiya’s cutting-edge EMA solutions. For detailed specifications, customization quotes, or factory tours, please contact our sales team:

Email: [email protected]

​Tel: +86-13143286318

FAQ

1.Can the equipment be compatible with PCBs of different thicknesses?

The equipment mainly adapts to PCB specifications through conveyor belt width and pitch. For PCBs with common thicknesses (0.3-3mm), they can be transmitted normally without special adjustment. If the thickness exceeds the conventional range, it is recommended to contact technical personnel to evaluate the conveyor belt pressure parameters to ensure stable transmission.

2.How does the "First-In-First-Out" function ensure that the order of PCBs is not confused?

The equipment precisely controls the Magazine lifting and conveyor belt transmission logic through PLC programs. Each PCB records its position when entering, and triggers the transmission command in the order of "first entering, first outputting" when outputting. Combined with real-time monitoring by sensors, it avoids order confusion in mechanism.

3.What are the key points for daily maintenance of the equipment?

It is recommended to clean debris on the conveyor belt surface and check belt tightness weekly; add special grease to transmission components such as precision ball screws and servo motor shafts monthly; check for loose electrical connections quarterly, and focus on maintaining the heat dissipation environment of Mean Well power supplies and Omron relays to ensure long-term stable operation of the equipment.

4.How to handle when the automatic alarm function is triggered?

When the equipment alarms, the touchscreen will display specific alarm codes (such as "conveyor belt jam", "board storage full", etc.). Operators can troubleshoot according to the manual. If it is a mechanical failure (such as belt wear), the machine needs to be shut down for parts replacement; if it is a program abnormality, contact after-sales for remote debugging to quickly resume production.