In the SMT production process, the production rhythms of different machines often vary, which can easily lead to a reduction in production efficiency. The HDY - 460 Cooling High - Efficiency Staging Machine (with 0.5M Connection) is developed to effectively solve this problem.
Equipment Parameters
| Parameter Items | Specific Specification |
| Purpose | Used for buffering between SMT machines |
| Overall Dimensions | L1100*W1210*H1650mm |
| Frame Structure | Special sheet metal frame |
| Turnover Box Configuration | Comes with multi - layer conveyor belt aluminum alloy turnover boxes |
| Drive System | Leadshine servo motor drives the Magazine stepping lift, stepping drive motor |
| Transmission Components | Precision ball screw |
| PCB Specification | Maximum (L)500mm*(W)50 - 460mm |
| Board Feeding Direction | From left to right |
| PCB Conveyor Height | 920±30mm |
| Pitch of Multi - layer Conveyor Belt | 50 |
| Transmission Method | Multi - layer 4MM flat belt transmission |
| Maximum Board Storage Capacity | 20 pieces, NG and OK boards can be stored mixed |
| Control System | Panasonic PLC programmable controller with automatic alarm function; automatic width adjustment of stepping motor, can be connected to MES |
| Operation Panel | Xiankong touch screen |
| Power Supply | 220V 50HZ |
| Electrical Accessories | One electrical box, Mean Well power supply, Omron relay |
| Auxiliary Functions | Equipped with a cooling fan, the board - output sequence of circuit boards can be customized (modes such as first - in - first - out, first - in - last - out, and last - in - first - out are available) |
Product Introduction
In the SMT production process, the production rhythms of different machines often vary, which can easily lead to a reduction in production efficiency. The HDY - 460 Cooling High - Efficiency Staging Machine (with 0.5M Connection) is developed to effectively solve this problem. As a key buffering device, it features a special sheet metal frame for stable structure. Its multi - layer conveyor belts are equipped with aluminum alloy turnover boxes, and it realizes precise material transfer through the stepping lift of the Magazine driven by Leadshine servo motors, as well as stepping drive motors and precision ball screws.
The equipment is controlled by a Panasonic PLC programmable controller, and its operation interface is a Xiankong touch screen, which is not only easy to operate but also has an automatic alarm function. Meanwhile, it supports automatic width adjustment of the stepping motor and can be connected to the MES system, greatly enhancing the intelligent level of production management. In addition, the equipment is equipped with a cooling fan to accelerate the cooling of circuit boards, and the board - output sequence of the circuit boards can be customized, with multiple modes such as first - in - first - out, first - in - last - out, and last - in - first - out available to meet the needs of different production scenarios.
Product Advantages
Precise Material Transfer System: The use of Leadshine servo motors and precision ball screws enables higher material transfer accuracy compared to peer products. It can effectively reduce the offset and jamming of PCB boards during the transfer process, improving production stability.
Powerful Control Functions: Equipped with a Panasonic PLC programmable controller, it has functions such as automatic alarm, automatic width adjustment of stepping motors, and connection to the MES system, realizing intelligent production management. Some peer products may only have basic control functions, far inferior to this product in terms of the convenience and efficiency of production management.
3.Flexible Board - Output Modes: The board - output sequence of circuit boards can be customized, with multiple modes such as first - in - first - out, first - in - last - out, and last - in - first - out. It can better adapt to different production processes and order requirements. Peer products may have relatively single board - output modes and cannot meet diverse production scenarios.
4.Efficient Cooling Design: Equipped with a cooling fan to accelerate the cooling of circuit boards, which helps to improve the performance of circuit boards and production efficiency. Some peer products may not consider this function and are at a disadvantage when producing circuit boards with high heat - dissipation requirements.
Application
The HDY - 460 Cooling High - Efficiency Staging Machine (with 0.5M Connection) is widely used in SMT patch electronic production lines. It can temporarily store PCB boards between the chip mounter and the reflow soldering furnace, balancing the production rhythms of the two and avoiding production stoppages caused by the excessive speed of the chip mounter or the insufficient processing capacity of the reflow soldering furnace. At the same time, it can also play a buffering role between SMT machines of different processes, such as between the plug - in process and the inspection process, ensuring the smooth operation of the entire production line and improving production efficiency and product quality.
SMT Line Buffering: Synchronizes pick-and-place machines with reflow ovens.
High-Mix Production: Rapid width adjustment (50-460mm) for flexible batches.
Thermal Management: Automotive/LED PCB post-reflow cooling.
ESD-Sensitive Storage: Medical/optical module manufacturing.
SMT Production Line: Used for PCB buffering and cooling in SMT production lines.
Automated Equipment: Suitable for automated production lines requiring efficient temporary storage and cooling functions.
Electronics Manufacturing: Provides efficient production solutions for electronics manufacturing enterprises.
Company Introduction
Huidiya Electronics Technology Co., Ltd.A Leading Provider of Electronic Manufacturing Automation (EMA) Solutions from Guangdong, China .As a specialized manufacturer dedicated to R&D, production, and sales of electronic manufacturing automation (EMA) equipment, Huidiya Electronics Technology Co., Ltd. has been headquartered in Guangdong, China, since its establishment. Over the years, we have adhered to technology-driven innovation, assembled world-class R&D teams, and continuously allocated resources to advance product evolution and technological breakthroughs.
Core Competencies
Profound Technical Expertise: Leveraging decades of R&D accumulation and industrial know-how, we deliver premium EMA solutions globally.
End-to-End Solutions: From equipment design to after-sales support, we provide comprehensive services for seamless integration into production lines.
Global Partnership Network: Trusted by hundreds of electronics manufacturers worldwide, we pride ourselves on a proven track record of reliability and customer-centric innovation.
Product Portfolio
Our extensive range of standardized and customized EMA equipment includes:
SMT Handling Systems:
SMT Loader/Unloader
Transfer Station
PCB Buffer Machine
PCB Processing Equipment:
Flip Machine
PCB Cleaner
Corner Router
Vacuum Feeder
Quality Control Systems:
NG/OK Screening Machine
Automated Inspection Station
Specialized Machinery:
Stacker/Conveyor System
Customized Transfer Solutions
Customization Services
We specialize in tailored EMA solutions to meet unique production requirements, including:
Modular Design: Configurable workstations for diverse PCB sizes and component densities.
Smart Integration: Compatibility with MES/ERP systems and IoT-enabled monitoring.
Rapid Prototyping: Accelerated development cycles for new product launches.
Why Partner With Huidiya?
Precision Engineering: All equipment meets IPC-610B and JESD22 standards for SMT manufacturing.
Energy Efficiency: Advanced motor drives and servo systems reduce power consumption by up to 25%.
After-Sales Support: 24/7 technical assistance, preventive maintenance programs, and localized service centers globally.
Contact Us Today
Elevate your production efficiency with Huidiya’s cutting-edge EMA solutions. For detailed specifications, customization quotes, or factory tours, please contact our sales team:
Email: [email protected]
Tel: +86-13143286318
FAQ
Custom PCB size support?
Yes, belt pitch and layers can be customized (max width: 500mm).
Cooling impact on workshop?
Directional airflow design ensures localized cooling without ambient interference.
MES integration method?
Modbus protocol for real-time yield/failure data upload.
Maintenance schedule?
Quarterly cleaning, bi-annual ball screw lubrication.
Lead time?
Standard models in stock; custom orders delivered within 15 days.
Can the board storage capacity of the equipment be increased?
Currently, the maximum board storage capacity of the equipment is 20 pieces, which is designed based on the structure and performance of the equipment. If an increase in board storage capacity is required, a customized transformation of the equipment may be necessary. We can evaluate and design according to your specific requirements.
How should I deal with the alarm prompt on the equipment?
The equipment is equipped with an automatic alarm function using a Panasonic PLC programmable controller. When an alarm prompt appears, you can view the alarm information through the Xiankong touch screen and troubleshoot according to the reported fault content. Common faults may include material transfer abnormalities and electrical failures. If you cannot solve the problem on your own, you can contact our technical support team, and we will provide you with remote guidance or on - site services.
How does the equipment connect to the MES system?
We will provide you with detailed technical documents and guidance on connecting the equipment to the MES system. Generally, it is necessary to perform corresponding parameter settings and configurations in the control system of the equipment according to the interface standards of the MES system. If you encounter problems during the connection process, our technicians can assist you in completing the docking work.
