SMT Intelligent Sorting Machine High-Precision PCB Sorter

In the SMT (Surface Mount Technology) electronic production process, the NG/OK screening link plays a crucial role in ensuring product quality and improving production efficiency. The HDY-0.5 - 1.0DS NG/OK Screening Machine (Screening 10 Boards) Table Rotation Model HDY-1DSX has become a powerful assistant for many electronic manufacturing enterprises with its excellent performance and reliable quality.

Product Description

Equipment Parameters

Parameter Items Specific Specification
Device Model HDY-0.5 - 1.0DS NG/OK Screening Machine (Screening 10 Boards) Table Rotation Model HDY-1DSX
Overall Dimensions L500 - 1000mm*W776mm*H1175mm
Guide Rail Length L = 500 - 1000mm
Width Adjustment Range 50~390mm
Transmission Height 900±20mm
Transmission Method 4MM Flat Belt Conveying
Transmission Speed 0.5~9 m/min Adjustable
Power Configuration A Set of Motors
Control System Controlled by Inovance PLC, HMIEC Touch - Screen Operation Panel
Detection Components Three Sensors
Conveying Direction Left to Right
NG Board Storage Capacity Ten
Electrical Configuration One Set of Electric Control Box, Mean Well Power Supply, Omron Relays

 

Product Introduction

In the SMT (Surface Mount Technology) electronic production process, the NG/OK screening link plays a crucial role in ensuring product quality and improving production efficiency. The HDY-0.5 - 1.0DS NG/OK Screening Machine (Screening 10 Boards) Table Rotation Model HDY-1DSX has become a powerful assistant for many electronic manufacturing enterprises with its excellent performance and reliable quality.

The HDY-0.5 - 1.0DS NG/OK Screening Machine (Screening 10 Boards) Table Rotation Model HDY-1DSX is a high - performance screening device designed specifically for SMT production lines. It integrates screening and conveying functions and has a through - pass function. When the screening function is not needed, it can be used as an ordinary conveyor, which greatly improves the utilization rate of the equipment. The device is controlled by an Inovance PLC and is equipped with an HMIEC touch - screen operation panel. The operation is simple and intuitive, facilitating operators to set parameters and monitor the equipment. Its transmission system uses a 4MM flat belt, and the transmission speed can be adjusted between 0.5 - 9 meters per minute to meet the needs of different production rhythms. The device is also equipped with a set of motors and three sensors for precise detection and control of the transmission and screening of PCB boards. It can automatically store ten NG PCB boards, while OK PCB boards pass directly through, effectively realizing the automation and high - efficiency of the production process.

 

Product Advantages

Multifunctional Integrated Design: Compared with competitors' products, the HDY-1DSX not only focuses on the screening function but also has a through - pass mode that can be used as an ordinary conveyor. One device with multiple functions reduces the enterprise's equipment procurement costs and space occupation, and improves the comprehensive cost - performance of the equipment.

Precise and Efficient Screening Ability: The device is equipped with three sensors and an Inovance PLC control system, which can accurately detect the status of PCB boards, quickly and accurately identify NG boards and store them automatically, with high screening efficiency. In terms of transmission speed, the wide adjustment range of 0.5 - 9 meters per minute can better meet the requirements of different production processes and rhythms compared with some competitors' products with a narrow speed adjustment range, further improving production efficiency.

Reliable Electrical Configuration: Well - known brand electrical components such as Mean Well power supplies and Omron relays are selected. Compared with some devices using ordinary brand components, it has more advantages in stability and durability. This means that the device has a lower failure rate during long - term operation and correspondingly reduces maintenance costs, ensuring the continuity and stability of production.

Maintenance cost: Modular belt system enables single-side disassembly, reducing downtime by 70%

 

Application

This screening machine is widely used in various links of SMT electronic production, especially in the quality inspection and screening stage after PCB board production. In electronic manufacturing enterprises, after PCB boards complete processes such as soldering and component insertion, the HDY-1DSX screening machine is used to quickly detect and classify them. NG boards are automatically screened and stored, and OK boards are directly conveyed to the subsequent production links, effectively preventing defective products from flowing into the next process, ensuring product quality, and improving the efficiency and continuity of the entire production process. It can be applied to PCB board production enterprises of various consumer electronics products, industrial control circuit boards, automotive electronics, etc.

Electronics Manufacturing: Ideal for sorting PCBs in electronics manufacturing processes.

Automotive Electronics: Suitable for automotive electronics where precision is crucial.

Communication Equipment: Essential for sorting PCBs in communication equipment manufacturing.

 

Company Introduction

Huidiya Electronics Technology Co., Ltd.A Leading Provider of Electronic Manufacturing Automation (EMA) Solutions from Guangdong, China .As a specialized manufacturer dedicated to R&D, production, and sales of electronic manufacturing automation (EMA) equipment, Huidiya Electronics Technology Co., Ltd. has been headquartered in Guangdong, China, since its establishment. Over the years, we have adhered to ​technology-driven innovation, assembled world-class R&D teams, and continuously allocated resources to advance product evolution and technological breakthroughs.

Core Competencies

Profound Technical Expertise: Leveraging decades of R&D accumulation and industrial know-how, we deliver premium EMA solutions globally.

​End-to-End Solutions: From equipment design to after-sales support, we provide comprehensive services for seamless integration into production lines.

Global Partnership Network: Trusted by hundreds of electronics manufacturers worldwide, we pride ourselves on a proven track record of reliability and customer-centric innovation.

Product Portfolio

Our extensive range of standardized and customized EMA equipment includes:

SMT Handling Systems:

SMT Loader/Unloader

Transfer Station 

PCB Buffer Machine

​PCB Processing Equipment:

Flip Machine

PCB Cleaner

Corner Router

Vacuum Feeder 

​Quality Control Systems:

NG/OK Screening Machine

Automated Inspection Station

​Specialized Machinery:

Stacker/Conveyor System

Customized Transfer Solutions

Customization Services

We specialize in tailored EMA solutions to meet unique production requirements, including:

Modular Design: Configurable workstations for diverse PCB sizes and component densities.

Smart Integration: Compatibility with MES/ERP systems and IoT-enabled monitoring.

Rapid Prototyping: Accelerated development cycles for new product launches.

Why Partner With Huidiya?

Precision Engineering: All equipment meets IPC-610B and JESD22 standards for SMT manufacturing.

Energy Efficiency: Advanced motor drives and servo systems reduce power consumption by up to 25%.

​After-Sales Support: 24/7 technical assistance, preventive maintenance programs, and localized service centers globally.

Contact Us Today

Elevate your production efficiency with Huidiya’s cutting-edge EMA solutions. For detailed specifications, customization quotes, or factory tours, please contact our sales team:

Email: [email protected]

Tel: +86-13143286318

 

FAQ

Is the width adjustment operation of the device complicated?

No, it isn't. The width adjustment of the device is controlled by the control buttons on the operation panel through the Inovance PLC control system. Just enter the desired width value on the touch screen, and the system will automatically control the relevant components for adjustment. The operation is simple and convenient.

Can the device still work normally if a sensor fails?

If a single sensor fails, the detection accuracy of the device may be affected to a certain extent, but it can still continue to work. However, to ensure the screening effect, it is recommended to contact technical personnel for maintenance or replacement in a timely manner. If multiple sensors fail, the device may not be able to accurately identify NG/OK boards. In this case, the device should be stopped and waited for maintenance to avoid affecting production quality.

What are the key points of the device's daily maintenance?

Daily maintenance mainly includes cleaning the surface of the device and the transmission belt to prevent dust and debris from affecting the operation of the device. Regularly check the wear of the belt and replace it in time if it is severely worn. At the same time, it is necessary to regularly check whether the electrical connections are stable and check the working status of components such as Mean Well power supplies and Omron relays to ensure the normal operation of the device's electrical system.

Maximum board weight?

Standard model: 600×500mm size, 5kg payload (customizable)

Send Inquiry
For inquiries about our products or pricelist, please leave your email to us and we will be in touch within 24 hours.

Verify Code
Related Products